Asst. Officer /Officer - Dyeing / Knitting (Production, Quality)

Production Coordination:

• Report day-to-day activities to the Production Manager.

• Assist in preparing production schedules and timelines for both dyeing and knitting processes.

• Estimate costs for production processes, raw materials, dyeing chemicals, yarn, and equipment.

• Ensure that both dyeing and knitting quality standards and company guidelines are consistently met.

• Coordinate with team members to ensure on-time, in-full (OTIF) delivery of both dyed and knitted products.

• Handle communication with selected buyers and ensure their requirements are met.

Yarn Management:

• Oversee yarn inventory levels to meet production demands, minimizing downtime in both knitting and dyeing departments.

• Conduct regular yarn inventory audits, cycle counts, and resolve any stock discrepancies.

• Implement best practices for yarn storage, handling, and preservation to avoid damage or degradation.

• Collaborate with the procurement team to source and order yarn based on production needs and forecasts.

• Inspect incoming yarn and dyeing materials shipments for quality and compliance with company standards.

• Address quality issues with suppliers and manage corrective actions when necessary.

• Maintain detailed records of yarn quality inspections and supplier performance.

• Utilize inventory management software for tracking yarn levels, usage, and procurement activities.

• Generate regular reports on yarn inventory, usage trends, and procurement performance.

• Coordinate with production, R&D, and design teams to align yarn requirements with schedules.

Dyeing Process Management:

• Oversee the dyeing process to ensure the color consistency and quality of the final product.

• Collaborate with the dyeing team to optimize dyeing techniques, including color matching and quality checks.

• Develop and test new dyeing formulas to achieve desired results while maintaining sustainability practices.

• Ensure that dyeing materials and chemicals comply with environmental and health regulations.

• Coordinate with the quality control team to perform inspections at each stage of the dyeing process.

• Troubleshoot any issues related to color fastness, dyeing machinery, or material inconsistencies.

Knitting Process Management:

• Supervise the knitting process, ensuring that the right yarn and knitting techniques are used to meet design specifications.

• Experiment with various knitting patterns, yarns, and fibers to innovate new fabric designs.

• Troubleshoot any issues in the knitting process, including machine malfunctions or material defects.

• Ensure that the finished knitted fabrics meet required specifications in terms of size, texture, and durability.

• Collaborate with the design team to create new knitted fabric samples and prototypes.

Research & Development:

• Develop new knitting and dyeing products from concept to prototype to final production.

• Conduct experiments with various yarns, fibers, dyeing chemicals, and knitting techniques to create innovative fabrics.

• Analyze existing dyeing and knitting processes to identify areas for improvement in efficiency, quality, and cost-effectiveness.

• Test and evaluate new materials, dyes, and techniques to improve product quality and production efficiency.

• Work with cross-functional teams, including design, production, and marketing, to ensure R&D aligns with company goals.

• Present research findings, prototypes, and process improvements to management and stakeholders.

• Stay updated on industry trends and advancements in dyeing and knitting technologies to drive innovation.

General Production Management:

• Monitor and manage the inventory of raw materials for both dyeing and knitting.

• Address production disputes, ensuring urgent matters are escalated to the Production Manager.

• Possess deep knowledge of the entire production process, from yarn preparation, dyeing, and knitting to fabric delivery.

• Understand buyer-specific test requirements for both knitted and dyed fabrics.

• Prepare and maintain regular production status reports, highlighting any delays, quality issues, or areas for improvement.

• Assist in hiring and training new team members, ensuring they are equipped with necessary skills for both dyeing and knitting processes.

• Ensure adherence to safety, health, and environmental procedures at all times during the dyeing and knitting production stages.

• Review production budgets and recommend cost-saving measures or process improvements.